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Spring Wound Timers on Washroom Exhaust Fans

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  rev. 2008-12-07        

Existing Conditions

Some washrooms have exhaust fans running continuously even when they are unoccupied.  This uses unnecessary electricity at the fan motor, and also removes conditioned (heated or cooled) air from the space.  Incoming makeup air must then be conditioned to replace the exhaust flow.

Retrofit Conditions

Wall mounted spring wound mechanical timers can be installed where occupants can activate smaller exhaust fans as needed.  We recommend spring wound timers, with maximum operating time shown in brackets, on the following exhaust fans:

•  Xxx (30 min)

•  Xxx (60 min)

Further Benefits

 

 

Application Details

In spaces with irregular usage, install rundown timer switches to provide user control of air handling system operation.

Inexpensive and fairly foolproof.  Somewhat less efficient than personnel sensors.  Limited in application by inability to anticipate occupancy for warm-up and cool-down.

Issues and Concerns

Some users will not use the timers, while others will always wind the timers to the full extent every time.  Make sure that the maximum timer period is suitable for the situation.

References

 

 

 

Analysis

This is a sample analysis, using temperature bin calculations.  The tables can be copied to a spreadsheet.  Note that most of the savings come from the volumes of conditioned air, not from the fan motors.

Assumed:

CFM

mbh/gj

kW Fan

100

0.001055

0.100

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

 

 

 

 

 

Natural Gas Consumption

Electricity Consumption KWH

 

Existing Conditions

 

 

Retrofit Conditions

Savings

Start

Stop

Average F

Average C

Total Bin Hours

Base

Winter

Total

Base

Summer

Winter

Total

Fan Duty Cycle

Heating cons. GJ

Cooling cons.  kWh

Fan Cons. kWh

Bin Hours 30% cycle

Heating cons. GJ

Cooling cons.  kWh

Fan Cons. kWh

Heating cons. GJ

Cooling cons.  kWh

Fan Cons. kWh

10

15

13

-11

0

0

0

0

0

0

0

0

100%

0.0

0.0

0.0

0

0.0

0.0

0

0.0

0.0

0.0

15

20

18

-8

0

0

0

0

0

0

0

0

100%

0.0

0.0

0.0

0

0.0

0.0

0

0.0

0.0

0.0

20

25

23

-5

3

1

1

2

228

0

204

432

100%

0.0

0.0

0.3

1

0.0

0.0

0

0.0

0.0

0.2

25

30

28

-3

97

18

34

52

7,761

0

5,774

13,535

100%

0.5

0.0

9.7

29

0.1

0.0

3

0.3

0.0

6.8

30

35

33

0

551

101

165

266

44,178

0

26,103

70,282

100%

2.4

0.0

55.1

165

0.7

0.0

17

1.6

0.0

38.6

35

40

38

3

1,034

189

258

447

82,818

0

36,257

119,075

100%

3.8

0.0

103.4

310

1.1

0.0

31

2.7

0.0

72.3

40

45

43

6

1,503

275

300

575

120,449

0

34,294

154,743

100%

4.7

0.0

150.3

451

1.4

0.0

45

3.3

0.0

105.2

45

50

48

9

1,539

282

231

513

123,328

0

16,235

139,564

100%

3.9

0.0

153.9

462

1.2

0.0

46

2.8

0.0

107.7

50

55

53

11

1,503

275

151

426

120,433

0

0

120,433

100%

3.0

0.0

150.3

451

0.9

0.0

45

2.1

0.0

105.2

55

60

58

14

1,202

220

61

281

96,353

0

0

96,353

100%

1.7

0.0

120.2

361

0.5

0.0

36

1.2

0.0

84.2

60

65

63

17

752

138

1

138

60,268

0

0

60,268

100%

0.6

0.0

75.2

226

0.2

0.0

23

0.4

0.0

52.6

65

70

68

20

381

70

0

70

30,491

2,473

0

32,964

100%

0.1

0.0

38.1

114

0.0

0.0

11

0.1

0.0

26.6

70

75

73

23

148

27

0

27

11,837

2,509

0

14,346

100%

0.0

17.5

14.8

44

0.0

5.3

4

0.0

12.3

10.3

75

80

78

25

32

6

0

6

2,536

869

0

3,406

100%

0.0

11.3

3.2

9

0.0

3.4

1

0.0

7.9

2.2

80

85

83

28

15

3

0

3

1,203

570

0

1,772

100%

0.0

8.9

1.5

5

0.0

2.7

0

0.0

6.2

1.1

85

90

88

31

1

0

0

0

77

46

0

123

100%

0.0

0.8

0.1

0

0.0

0.2

0

0.0

0.6

0.1

90

95

93

34

0

0

0

0

0

0

0

0

100%

0.0

0.0

0.0

0

0.0

0.0

0

0.0

0.0

0.0

95

100

98

36

0

0

0

0

0

0

0

0

100%

0.0

0.0

0.0

0

0.0

0.0

0

0.0

0.0

0.0

 

 

 

 

8,760

1,604

1,201

2,806

701,961

6,468

118,867

827,296

 

21

38

876

2,628

6

12

263

15

27

613

Columns A to L are taken from the raw bin data, and HDD and CDD coefficients.

Column M is the existing fan duty cycle

Column N = IF(1.08 x CFM x (70-C)>0,1.08 x CFM x (70-C),0) x E/1000 x (MBh/GJ) ÷ M

Column O = IF(1.5 x 1.08 x CFM x (70-C)<0,1.5 x 1.08 x CFM x (70-C),0) x E ÷ 3414 x (-1)

Column P = (kW Fans) x E

Column Q = E x 0.3

Column R = N x 0.3

Column S = O x 0.3

Column T = P x 0.3

Column U = N - R

Column V = O - S

Column W = P - T

If there is no air conditioning, remove Column O and S.

 



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